Mo floors, mo sanding.

When researching DIY floor refinishing, I came across a few repeating bits of info-- don't let the drum sander sit, keep it moving...work from a halfway point in the middle of the room...if scared of the drum, use the orbital...wait for each coat to fully dry before putting on another...sand at a diagonal if you need to level the floors... I wanted to know how much this would cost (I'm frugal!), how long this would take. I wanted specifics!

Now, I know every floor has its own individual problems. For example, some of our rooms have been refinished once or twice, then covered with carpet for the better part of 50+ years. Others have been mostly exposed to wear and tear AND refinished a few more times. In one of the previously carpeted rooms, the floor is like this:

Still a little space to work with before we hit tongue, but still not enough to fool around with. However, only a few inches away, we move to another room that's been hit a little harder and dips down quite precariously:

I wanted to know how to sand these floors aggressively enough to get the finish off, but delicately enough to not hit tongue, but aggressively enough to smooth out the ridge and smooth up the grain that's been raised by all the foot traffic.

I also have to admit that this was a much bigger endeavor than I think either of us prepared for. Mainly, it just took way longer than we had hoped, and took a much greater toll on our bodies than we realized it would, which limited our working hours.

Anyway, the following posts will detail the big Xmas present to ourselves.

(A quick reminder that this is about 1200 ft2 of heart pine flooring, with some of the black mastic still on the kitchen floor. A pro quoted about $3800 to sand, stain, and poly, and patch the 2 floor furnaces with what I assumed was newer heart pine, as he didn't specify antique. We received estimates for antique that would have run to more than $1000 for just the wood-- then we'd have to patch them, and here is where we recognized our limitations. We've decided not to patch them at this time, but rather to buy antique grates, or have custom reproductions made. At the very worst, this will cost several hundred dollars, but we won't run the risk of making a $1000 mistake if it looks bad. One furnace is in a very prominent and visible area, so we're being extra careful.)

Our very first project

and I mean VERY first. I left the closing and stopped at the store for a box cutter so I could tear straight into the carpet. First couple of days were spent pulling up the nasty, nasty 20-year old berber carpet and pad. And the pleasant surprise was floors in great shape and with a pretty shellac orange patina. Another couple of days pulling up tackboard and staples and nails. Then our short attention spans moved on to other projects...

Well, now we're back to the floors (kitchen floors are another problem altogether). They're antique heart pine. No knots, or swirly grain. It's very clear and very vertical. And very pretty.

Our first order of business was to price a professional. The main man in town for this is old and cranky. And he'll only patch the floors if he's going to do the whole job start to finish. Including the kitchen it was going to be around $4k. A little outside our budget.

So, Plan B. We have 2 floor furnaces (that are now moot because we've installed CH/A) which are about 2'X3' and 18"X32". And there's a couple of places where they patched with short boards face nailed in a row. I started emailing every supplier of heart wood I could find, gathered quotes. And moved on to another project, again.

Last weekend we tried to measure the area we need to patch and plan out how we would stagger the boards. And that's where I completely broke down. I have visions of big ugly, obvious patch job in the middle of the living room floor. And I can't stand it.

So now we're on the hunt for old registers/grates/grilles that we can put over the old floor furnace space. The grates we have are modern and ugly. And if I'm just gonna leave a hole there, I'd like it to at least be an antique/reproduction pretty hole.

Unfortunately, those are some big holes to fill and we're not having much luck finding anything. Lots of eBay time being put in. Not many architectural salvage places nearby. Anyone out there have a lead for us?